Warehouses and industrial facilities constantly seek smarter ways to optimize space. Automated solutions like vertical lift modules help businesses reclaim valuable floor area while improving efficiency. These systems are designed to store items vertically, reducing clutter and streamlining operations.
With over 35 years of expertise, Modula leads the industry in providing high-density storage solutions. Their technology helps companies recover up to 90% of their floor space. Clients worldwide, including Industrial Automation Supply, praise the scalability and seamless integration with ERP and WMS platforms.
Growing at 25% year-over-year, Modula supports businesses across North America through a strong dealer network. Their ergonomic designs enhance workplace safety while future-proofing operations. Whether in manufacturing or distribution, these systems offer a competitive edge.
What Are Vertical Lift Modules and Carousels?
Businesses looking to improve warehouse efficiency often turn to automated storage solutions. These advanced systems optimize space and streamline operations, making them ideal for high-density environments.
Defining Automated Lift Systems
Lift modules are automated systems that store items in trays. They retrieve products via vertical movement, eliminating manual searching. Operators use touchscreen consoles or barcode scans to access items quickly.
These systems can handle trays up to 161 inches wide. Some models support payloads of 2,200 pounds, making them suitable for heavy-duty needs. Dual-delivery bays further enhance speed, with throughput reaching 180 bins per hour.
How They Differ from Traditional Storage
Unlike static shelving, lift modules follow goods-to-person picking principles. This reduces walking time by 90% and minimizes errors. Traditional storage requires 10 times more floor space.
Stan Pokrzywa from GF Machining Solutions notes: “Operators learn the system in just five minutes.” This ease of use boosts productivity while reducing training costs.
Key Benefits of Modula Vertical Storage
Companies struggling with limited space are turning to smart storage solutions. These systems unlock unprecedented efficiency while shrinking physical footprints. Real-world data shows transformative results across industries.
Reclaim Up to 90% of Floor Space
Innomed Medical avoided costly facility expansion by storing 90% of inventory in one automated unit. A single lift system replaces 10 aisles of traditional shelving, as noted by automotive parts manager Bob Carlini.
Symrise, a fragrance producer, optimized cramped production areas using tray-based storage. Their workflow improved without relocating operations. Side-by-side comparisons show 85% less walking time. Modula vertical storage combines high-density design with automation, enabling businesses to reclaim space while keeping operations fast and precise.
Accelerate Picking Efficiency by 85%
Barcode validation reduces errors while throughput reaches 180 bins per hour. Jeff Korkowski of Global O Ring and Seal credits ERP integration for seamless inventory tracking.
Operators retrieve items in seconds via touchscreen consoles. Goods-to-person principles cut unnecessary movement, boosting productivity. These metrics make high-density systems ideal for fast-paced environments.
Modula Vertical Lift Modules: Features That Deliver
Modern warehouses require high-performance systems to handle demanding workflows. These automated solutions combine speed, strength, and adaptability to meet diverse industrial needs.
Throughput of Up to 180 Bins/Hour
The Modula Flexibox leads with a staggering 180-bin processing rate per hour. Its multi-floor bay configurations allow simultaneous order prep during idle periods, minimizing downtime.
For precision handling, the Next model offers tray widths up to 161 inches. Companies like Rotor Clip report daily time savings thanks to responsive service and streamlined workflows.
Payload Capacities for Heavy-Duty Needs
Industrial-grade Lift modules support trays weighing 2,200 pounds, ideal for bulky parts. The Pallet VLM extends this strength to euro pallets, eliminating forklift dependence.
A side window on the Pallet model enables partial access without full retrieval. Climate-controlled options cater to healthcare and cleanroom environments, ensuring a wide range of applications.
Compact spaces benefit from the Slim model’s 1.6-meter depth. Each design prioritizes safety and efficiency, from ground-level access to ergonomic consoles.
Enhancing Warehouse Productivity with VLMs
Cutting-edge automation transforms picking workflows by bringing items directly to workers. This approach slashes unnecessary movement while boosting accuracy and speed. Companies like Enercon Technologies report dramatic efficiency gains, with component retrieval times dropping sharply.
How Goods-to-Person Picking Works
Instead of workers searching aisles, trays deliver items to ergonomic workstations. Visual picking aids, like LED lights and customizable bins, minimize errors. Dassault Falcon Jet achieved 99.9% order accuracy after adopting this method.
Metro, a logistics firm, won competitive bids by processing 300+ order lines per hour. Custom tray sizes accommodate diverse products, from small parts to bulky components. Laura Johnson of Pacific Coast Truck Group credits the system for real-time inventory precision.
Slashing Walking Time by 90%
Traditional warehouses waste hours daily as employees traverse aisles. Automated systems reduce this inefficiency dramatically. Workers now spend 90% less time moving, focusing instead on value-added tasks.
Modula WMS enhances these gains with tiered solutions. The Base version suits small facilities, while Premium handles complex operations. Both integrate with ERP platforms, ensuring seamless data flow.
Ergonomic Design for Safer Operations
Workplace safety is a top priority for modern warehouses. Automated systems now integrate ergonomic features to protect workers while boosting efficiency. These designs reduce injuries and enhance long-term productivity.
Eliminating High/Low Reaching Risks
Adjustable retrieval heights (27.36”–50.98”) prevent strain. Operators access trays at optimal levels, avoiding risky bends or stretches. Vision Extrusions cut product damage by 40% after adopting this solution.
Tray organization minimizes repetitive motions. Pietro Sborlini, a logistics manager, notes: “Worker comfort improved dramatically.” The system aligns with OSHA ergonomics guidelines for warehouse safety.
Copilot Console for Intuitive Use
A 10.4” touchscreen offers multilingual support and password protection. User-specific permissions ensure secure access. The interface simplifies workflows, reducing training time.
Real-time alerts guide operators through tasks. This reduces errors and speeds up order fulfillment. Such features make the console a key part of the ergonomic solution.
Future-Proof Your Storage with Modula
Businesses need flexible solutions that grow with their needs. Modula’s modular design adapts to changing demands, allowing height adjustments in precise increments. This eliminates costly facility relocations when space requirements evolve.
Scalability is key. Companies can add Slim units or Flexibox bays as inventory expands. Aaron Ingram, a logistics director, avoided a $500K relocation by scaling his existing system instead.
Sustainability matters too. Energy-efficient motors and recyclable tray materials reduce environmental impact. Over 70 North American dealers provide full lifecycle support, from installation to maintenance.
Emerging tech like AI-driven tray optimization and IoT predictive maintenance keeps operations ahead of the curve. These innovations ensure long-term efficiency in any warehouse setting.
Ready to transform your space? Contact a Modula dealer today for a custom quote tailored to your needs.
